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Eqiblyned

16 Feb 2025 - 08:44 am

Employing the Balanset-1A System

Getting the Equipment Ready

vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Connect the device to your PC using the USB interface and confirm the software installation.


Sensor Installation

Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.


Software Startup

Launch the Balanset software on your computer.
Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.


Initial Vibration Measurement




Run the rotor up to its operating speed.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.


Trial Weight Installation




Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).
Restart the rotor, and the software will record the changes in vibration level and phase angle.






Calculating the Correction Weight

Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.
The calculated values are presented on-screen in both numerical and graphical formats.





Mounting the Compensating Weight

Mount the calculated corrective weight onto the rotor at the specified location and angle.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.





Validation and Conclusion of the Balancing Process

Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.
If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.


Report Generation

The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.


Post-Balancing Checklist

Double-check that all weights and sensors are securely fastened.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
If the rotor is part of a complex mechanism, verify the proper interaction of all its components.







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